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Co-authored-by: Jesse Hills <3060199+jesserockz@users.noreply.github.com>
527 lines
20 KiB
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527 lines
20 KiB
ReStructuredText
ATM90E32 Power Sensor
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=====================
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.. seo::
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:description: Instructions for setting up ATM90E32 energy metering sensors
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:image: atm90e32.jpg
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:keywords: ATM90E32, CircuitSetup, Split Single Phase Real Time Whole House Energy Meter, Expandable 6 Channel ESP32 Energy Meter Main Board
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The ``atm90e32`` sensor platform allows you to use your ATM90E32 voltage/current and power sensors
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(`datasheet <http://ww1.microchip.com/downloads/en/devicedoc/Atmel-46003-SE-M90E32AS-Datasheet.pdf>`__) with
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ESPHome. This sensor is commonly found in CircuitSetup 2 and 6 channel energy meters and the `Gelidus Research <https://www.gelidus.ca/>`__ 2 channel power meter.
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Communication with the device is done via an :ref:`SPI bus <spi>`, so you need to have an ``spi:`` entry in your configuration
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with both ``mosi_pin`` and ``miso_pin`` set.
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The ATM90E32 IC can measure up to three AC voltages although typically only one
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voltage measurement would be used for the mains electricity phase of a
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household. Three current measurements are read via CT clamps.
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The `CircuitSetup Split Single Phase Energy Meter <https://circuitsetup.us/index.php/product/split-single-phase-real-time-whole-house-energy-meter-v1-2/>`__ can read 2 current channels and 1 (expandable to 2) voltage channel.
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.. figure:: images/atm90e32-cs-2chan-full.jpg
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:align: center
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:width: 50.0%
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CircuitSetup Split Single Phase Real Time Whole House Energy Meter.
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The `CircuitSetup 6-Channel Energy Monitor <https://circuitsetup.us/index.php/product/expandable-6-channel-esp32-energy-meter/>`__ can read 6 current channels and 2 voltage channels at a time, this board has two ATM90E32 ICs and requires two sensors to be configured in ESPHome.
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.. figure:: images/atm90e32-cs-6chan-full.jpg
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:align: center
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:width: 50.0%
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CircuitSetup Expandable 6 Channel ESP32 Energy Meter Main Board.
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Configuration variables:
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------------------------
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- **cs_pin** (**Required**, :ref:`Pin Schema <config-pin_schema>`): The pin CS is connected to. For the 6 channel meter main board, this will always be 5 and 4. For the add-on boards a jumper can be selected for each CS pin, but default to 0 and 16.
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- **line_frequency** (**Required**, string): The AC line frequency of the supply voltage. One of ``50Hz``, ``60Hz``.
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- **phase_a** (*Optional*): The configuration options for the 1st phase.
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- **voltage** (*Optional*): Use the voltage value of this phase in V (RMS).
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All options from :ref:`Sensor <config-sensor>`.
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- **current** (*Optional*): Use the current value of this phase in amperes. All options from
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:ref:`Sensor <config-sensor>`.
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- **power** (*Optional*): Use the power value on this phase in watts. All options from
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:ref:`Sensor <config-sensor>`.
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- **reactive_power** (*Optional*): Use the reactive power value on this phase. All options from
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:ref:`Sensor <config-sensor>`.
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- **power_factor** (*Optional*): Use the power factor value on this phase. All options from
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:ref:`Sensor <config-sensor>`.
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- **phase_angle** (*Optional*): Use the phase angle value on this phase in degrees. All options from
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:ref:`Sensor <config-sensor>`.
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- **peak_current** (*Optional*): Use the peak current value on this phase in amperes. All options from
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:ref:`Sensor <config-sensor>`.
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- **harmonic_power** (*Optional*): Use the harmonic power value on this phase. All options from
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:ref:`Sensor <config-sensor>`.
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- **gain_voltage** (*Optional*, int): Voltage gain to scale the low voltage AC power pack to household mains feed.
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Defaults to ``7305``.
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- **gain_ct** (*Optional*, int): CT clamp calibration for this phase.
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Defaults to ``27961``.
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- **forward_active_energy** (*Optional*): Use the forward active energy value on this phase in watt-hours.
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All options from :ref:`Sensor <config-sensor>`.
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- **reverse_active_energy** (*Optional*): Use the reverse active energy value on this phase in watt-hours.
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All options from :ref:`Sensor <config-sensor>`.
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- **phase_b** (*Optional*): The configuration options for the 2nd phase. Same options as 1st phase.
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- **phase_c** (*Optional*): The configuration options for the 3rd phase. Same options as 1st phase.
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- **frequency** (*Optional*): Use the frequenycy value calculated by the meter. All options from
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:ref:`Sensor <config-sensor>`.
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- **peak_current_signed** (*Optional*, boolean): Control the peak current output as signed or absolute. Defaults to ``false``.
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- **chip_temperature** (*Optional*): Use the chip temperature value. All options from
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:ref:`Sensor <config-sensor>`.
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- **gain_pga** (*Optional*, string): The gain for the CT clamp, ``2X`` for 100A, ``4X`` for 100A - 200A. One of ``1X``, ``2X``, ``4X``.
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Defaults to ``2X`` which is suitable for the popular SCT-013-000 clamp.
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- **current_phases** (*Optional*): The number of phases the meter has, ``2`` or, ``3``
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The 6 Channel Expandable Energy Meter should be set to ``3``, and the Split Single Phase meter should be set to ``2``. Defaults to ``3``.
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- **update_interval** (*Optional*, :ref:`config-time`): The interval to check the sensor. Defaults to ``60s``.
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- **spi_id** (*Optional*, :ref:`config-id`): Manually specify the ID of the :ref:`SPI Component <spi>` if you want
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to use multiple SPI buses.
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Calibration
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-----------
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This sensor needs calibration to show correct values. The default gain configuration is set to use the `SCT-013-000 <https://amzn.to/2E0KVvo>`__
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current transformers, and the `Jameco Reliapro 9v AC transformer <https://amzn.to/2XcWJjI>`__.
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A load which uses a known amount of current can be used to calibrate. For for a more accurate calibration use a
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`Kill-A-Watt <https://amzn.to/2TXT7jx>`__ meter or similar, mains voltages can fluctuate depending on grid load.
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Voltage
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^^^^^^^
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Use the expected mains voltage for your region 110V/230V or plug in the Kill-A-Watt and select voltage. See what
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value the ATM90E32 sensor reports for voltage. To adjust the sensor use the calculation:
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``New gain_voltage = (your voltage reading / ESPHome voltage reading) * existing gain_voltage value``
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Update **gain_voltage** for all phases in your ESPHome yaml, recompile and upload. Repeat as necessary.
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Here are common voltage calibrations for the **Split Single Energy Meter**:
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For meter <= v1.3:
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- 42080 - 9v AC Transformer - Jameco 112336
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- 32428 - 12v AC Transformer - Jameco 167151
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For meter > v1.4:
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- 37106 - 9v AC Transformer - Jameco 157041
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- 38302 - 9v AC Transformer - Jameco 112336
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- 29462 - 12v AC Transformer - Jameco 167151
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For Meters >= v1.4 rev.3
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- 3920 - 9v AC Transformer - Jameco 157041
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Here are common voltage calibrations for the **Expandable 6 Channel Energy Meter**:
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For meter <= v1.2:
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- 42080 - 9v AC Transformer - Jameco 112336
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- 32428 - 12v AC Transformer - Jameco 167151
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For meter > v1.3:
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- 7305 - 9v AC Transformer - Jameco 157041
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Current
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^^^^^^^
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Switch on the current load and see what value the ATM90E32 sensor reports for
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current on the selected phase. Using the known or measured current adjust the
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sensor using calculation:
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``New gain_ct = (your current reading / ESPHome current reading) * existing gain_ct value``
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Update **gain_ct** for the phase in your ESPHome yaml, recompile and upload. Repeat as necessary.
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It is possible that the two identical CT current sensors will have different
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**gain_ct** numbers due to variances in manufacturing, although it will be
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small. The current calibration can be done once and used on all sensors or
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repeated for each one.
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Here are common current calibration values for the **Split Single Phase Energy Meter** when **gain_pga** is set to ``4X``:
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- 200A/100mA SCT-024: 12597
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Here are common current calibration values for the **Split Single Phase Energy Meter** when **gain_pga** is set to ``2X``:
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- 20A/25mA SCT-006: 10170
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- 100A/50mA SCT-013-000: 25498
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- 120A/40mA SCT-016: 39473
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- Magnalab 100A: 46539
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Here are common current calibrations for the **Expandable 6 Channel Energy Meter** when **gain_pga** is set to ``1X``:
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- 20A/25mA SCT-006: 11131
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- 30A/1V SCT-013-030: 8650
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- 50A/1V SCT-013-050: 15420
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- 80A/26.6mA SCT-010: 41996 (note this will saturate at 2^16/10^3 amps)
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- 100A/50ma SCT-013-000: 27961
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- 120A/40mA: SCT-016: 41880
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Active Energy
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^^^^^^^^^^^^^
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The ATM90E32 chip has a high-precision built-in ability to count the amount of consumed energy on a per-phase basis.
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For each phase both the Forward and Reverse active energy is counted in watt-hours.
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Forward Active Energy is used to count consumed energy, whereas Reverse Active Energy is used to count exported energy
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(e.g. with solar pv installations).
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The counters are reset every time a given active energy value is read from the ATM90E32 chip.
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Current implementation targets users who retrieve the energy values with a regular interval and store them in
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a time-series-database, e.g. InfluxDB.
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**Example:**
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.. code-block:: yaml
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sensor:
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#IC1 Main
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- platform: atm90e32
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cs_pin: 5
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phase_a:
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forward_active_energy:
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name: ${disp_name} ct1 FAWattHours
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id: ct1FAWattHours
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state_topic: ${disp_name}/ct1/forward_active_energy
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reverse_active_energy:
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name: ${disp_name} ct1 RAWattHours
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id: ct1RAWattHours
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state_topic: ${disp_name}/ct1/reverse_active_energy
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If the power, power_factor, reactive_power, forward_active_energy, or reverse_active_energy configuraion variables
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are used, care must be taken to ensure that the line ATM90E32's voltage is from is the same phase as the current
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transformer is installed on. This is significant in split-phase or multi phase installations. On a house with 240
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split-phase wiring (very common in the US), one simple test is to reverse the orentation of the current transformer
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on a line. If the power factor doesn't change sign, it is likely that the voltage fed to the ATM90E32 is from the other
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phase.
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The CircuitSetup Expandable 6 channel board can easilly handle this situation by cutting the jumpers JP12/13 to
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allow a seperate VA2 to be input on the J3 pads. Make sure that current taps connected to CT 1-3 are on the phase
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from which VA is fed (the barrel jack) and the taps connected to CT3-6 are on the phase from which VA2 is fed. See
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the CicuitSetup repo for more details on this.
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If a mulit board stack is being used, remember to cut JP12/13 on all boards and to feed VA2 to each board. VA is
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fed to all boards through the stacking headers. Another detail is that each voltage transformer needs to have the
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same polarity; getting this backwards will be just like having it on the wrong phase.
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Note that the current measurement is the RMS value so is always positive. They only way to determine directon is to
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look at the power factor. If there are only largly resistive loads and no power sources, (PF almost 1), it is simpler
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to just create a template sensor that computes power from Irms*Vrms and ignore all these details. On the other
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hand, one might be surprised how reactive some loads are and the CirciuitSetup designs are able to
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handle these situations well.
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Additional Examples
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-------------------
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.. code-block:: yaml
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# Example configuration entry for split single phase meter
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spi:
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clk_pin: 18
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miso_pin: 19
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mosi_pin: 23
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sensor:
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- platform: atm90e32
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cs_pin: 5
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phase_a:
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voltage:
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name: "EMON Line Voltage A"
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current:
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name: "EMON CT1 Current"
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power:
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name: "EMON Active Power CT1"
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reactive_power:
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name: "EMON Reactive Power CT1"
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power_factor:
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name: "EMON Power Factor CT1"
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gain_voltage: 3920
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gain_ct: 39473
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phase_c:
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current:
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name: "EMON CT2 Current"
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power:
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name: "EMON Active Power CT2"
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reactive_power:
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name: "EMON Reactive Power CT2"
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power_factor:
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name: "EMON Power Factor CT2"
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gain_voltage: 3920
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gain_ct: 39473
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frequency:
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name: "EMON Line Frequency"
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chip_temperature:
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name: "EMON Chip Temperature"
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line_frequency: 50Hz
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current_phases: 2
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gain_pga: 2X
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update_interval: 60s
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.. code-block:: yaml
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# Example CircuitSetup 6-channel entry
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spi:
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clk_pin: 18
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miso_pin: 19
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mosi_pin: 23
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sensor:
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- platform: atm90e32
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cs_pin: 5
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phase_a:
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voltage:
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name: "EMON Line Voltage A"
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current:
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name: "EMON CT1 Current"
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power:
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name: "EMON Active Power CT1"
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gain_voltage: 7305
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gain_ct: 12577
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phase_b:
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current:
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name: "EMON CT2 Current"
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power:
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name: "EMON Active Power CT2"
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gain_voltage: 7305
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gain_ct: 12577
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phase_c:
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current:
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name: "EMON CT3 Current"
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power:
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name: "EMON Active Power CT3"
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gain_voltage: 7305
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gain_ct: 12577
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frequency:
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name: "EMON Line Frequency"
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line_frequency: 50Hz
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current_phases: 3
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gain_pga: 1X
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update_interval: 60s
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- platform: atm90e32
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cs_pin: 4
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phase_a:
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current:
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name: "EMON CT4 Current"
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power:
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name: "EMON Active Power CT4"
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gain_voltage: 7305
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gain_ct: 12577
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phase_b:
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current:
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name: "EMON CT5 Current"
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power:
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name: "EMON Active Power CT5"
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gain_voltage: 7305
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gain_ct: 12577
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phase_c:
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current:
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name: "EMON CT6 Current"
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power:
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name: "EMON Active Power CT6"
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gain_voltage: 7305
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gain_ct: 12577
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line_frequency: 50Hz
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current_phases: 3
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gain_pga: 1X
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update_interval: 60s
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.. code-block:: yaml
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# Example CircuitSetup 6-channel without jumpers jp9-jp11 joined or < meter v1.4
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# power is calculated in a template
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substitutions:
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disp_name: 6C
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update_time: 10s
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current_cal: '27961'
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spi:
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clk_pin: 18
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miso_pin: 19
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mosi_pin: 23
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sensor:
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- platform: atm90e32
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cs_pin: 5
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phase_a:
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voltage:
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name: ${disp_name} Volts A
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id: ic1Volts
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accuracy_decimals: 1
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current:
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name: ${disp_name} CT1 Amps
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id: ct1Amps
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gain_voltage: 7305
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gain_ct: ${current_cal}
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phase_b:
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current:
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name: ${disp_name} CT2 Amps
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id: ct2Amps
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gain_ct: ${current_cal}
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phase_c:
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current:
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name: ${disp_name} CT3 Amps
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id: ct3Amps
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gain_ct: ${current_cal}
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frequency:
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name: ${disp_name} Freq A
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line_frequency: 60Hz
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current_phases: 3
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gain_pga: 1X
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update_interval: ${update_time}
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- platform: atm90e32
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cs_pin: 4
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phase_a:
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voltage:
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name: ${disp_name} Volts B
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id: ic2Volts
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accuracy_decimals: 1
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current:
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name: ${disp_name} CT4 Amps
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id: ct4Amps
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gain_voltage: 7305
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gain_ct: ${current_cal}
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phase_b:
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current:
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name: ${disp_name} CT5 Amps
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id: ct5Amps
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gain_ct: ${current_cal}
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phase_c:
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current:
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name: ${disp_name} CT6 Amps
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id: ct6Amps
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gain_ct: ${current_cal}
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frequency:
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name: ${disp_name} Freq B
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line_frequency: 60Hz
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current_phases: 3
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gain_pga: 1X
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update_interval: ${update_time}
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#Watts per channel
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- platform: template
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name: ${disp_name} CT1 Watts
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id: ct1Watts
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lambda: return id(ct1Amps).state * id(ic1Volts).state;
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accuracy_decimals: 0
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unit_of_measurement: W
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icon: "mdi:flash-circle"
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update_interval: ${update_time}
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- platform: template
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name: ${disp_name} CT2 Watts
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id: ct2Watts
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lambda: return id(ct2Amps).state * id(ic1Volts).state;
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accuracy_decimals: 0
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unit_of_measurement: W
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icon: "mdi:flash-circle"
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update_interval: ${update_time}
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- platform: template
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name: ${disp_name} CT3 Watts
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id: ct3Watts
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lambda: return id(ct3Amps).state * id(ic1Volts).state;
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accuracy_decimals: 0
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unit_of_measurement: W
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icon: "mdi:flash-circle"
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update_interval: ${update_time}
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- platform: template
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name: ${disp_name} CT4 Watts
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id: ct4Watts
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lambda: return id(ct4Amps).state * id(ic2Volts).state;
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accuracy_decimals: 0
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unit_of_measurement: W
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icon: "mdi:flash-circle"
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update_interval: ${update_time}
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- platform: template
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name: ${disp_name} CT5 Watts
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id: ct5Watts
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lambda: return id(ct5Amps).state * id(ic2Volts).state;
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accuracy_decimals: 0
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unit_of_measurement: W
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icon: "mdi:flash-circle"
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update_interval: ${update_time}
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- platform: template
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name: ${disp_name} CT6 Watts
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id: ct6Watts
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lambda: return id(ct6Amps).state * id(ic2Volts).state;
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accuracy_decimals: 0
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unit_of_measurement: W
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icon: "mdi:flash-circle"
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update_interval: ${update_time}
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#Total Amps
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- platform: template
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name: ${disp_name} Total Amps
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id: totalAmps
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lambda: return id(ct1Amps).state + id(ct2Amps).state + id(ct3Amps).state + id(ct4Amps).state + id(ct5Amps).state + id(ct6Amps).state ;
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accuracy_decimals: 2
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unit_of_measurement: A
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icon: "mdi:flash"
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update_interval: ${update_time}
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#Total Watts
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- platform: template
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name: ${disp_name} Total Watts
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id: totalWatts
|
|
lambda: return id(totalAmps).state * id(ic1Volts).state;
|
|
accuracy_decimals: 1
|
|
unit_of_measurement: W
|
|
icon: "mdi:flash-circle"
|
|
update_interval: ${update_time}
|
|
#kWh
|
|
- platform: total_daily_energy
|
|
name: ${disp_name} Total kWh
|
|
power_id: totalWatts
|
|
filters:
|
|
- multiply: 0.001
|
|
unit_of_measurement: kWh
|
|
|
|
Harmonic Power
|
|
--------------
|
|
|
|
Harmonic power in AC systems refers to deviations from the ideal sinusoidal waveform, caused by multiples of the
|
|
fundamental frequency. It results from non-linear loads and can lead to issues like voltage distortion, equipment
|
|
overheating, and misoperation of protective devices. The ATM90E32 can output advanced harmonic power measurements
|
|
providing important analysis data for monitoring power anomalies on the bus.
|
|
|
|
**Harmonic Power Example:**
|
|
|
|
.. code-block:: yaml
|
|
|
|
sensor:
|
|
- platform: atm90e32
|
|
phase_a:
|
|
harmonic_power:
|
|
name: ${disp_name} CT1 Harmonic Power
|
|
|
|
Phase Angle
|
|
-----------
|
|
|
|
Phase angle in AC systems represents the angular displacement of a sinusoidal waveform from a reference point.
|
|
It's a measure of timing difference between voltage and current. Phase angle is crucial for power factor assessment
|
|
and efficient power transfer. This advanced measurement function is available with an ATM90E32.
|
|
|
|
**Phase Angle Example:**
|
|
|
|
.. code-block:: yaml
|
|
|
|
sensor:
|
|
- platform: atm90e32
|
|
phase_a:
|
|
phase_angle:
|
|
name: ${disp_name} L1 Phase Angle
|
|
|
|
Peak Current
|
|
------------
|
|
|
|
Peak current in AC systems refers to the maximum value of the alternating current waveform. It signifies the highest
|
|
magnitude reached during each cycle of the sinusoidal waveform. Peak current is relevant for sizing components and
|
|
assessing the capacity of electrical equipment in the system. This advanced measurement is avaiable from the ATM90E32.
|
|
Peak current can be displayed in signed or unsigned format using a bolean parameter which spans all phases.
|
|
The default is false which is unsigned.
|
|
|
|
**Peak Current Example:**
|
|
|
|
.. code-block:: yaml
|
|
|
|
sensor:
|
|
- platform: atm90e32
|
|
phase_a:
|
|
peak_current:
|
|
name: ${disp_name} CT1 Peak Current
|
|
peak_current_signed: True
|
|
|
|
See Also
|
|
--------
|
|
|
|
- :ref:`sensor-filters`
|
|
- :apiref:`atm90e32/atm90e32.h`
|
|
- :ghedit:`Edit`
|