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Climate PID Autotune Logging fixes (#4136)

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* pid autotune logging fixes

* fixed clang-format request

* improved and clarified logging

* changed logging not to alter the TAG

* logging now does not alter TAG. fixed clang formattting

* fixed string issues

* playing with strings to please the clang gods

* playing with strings

* Delete secrets.yaml

* Delete console-fan-autotune-test.yaml

* Update esphome/components/pid/pid_autotuner.cpp

Co-authored-by: Jesse Hills <3060199+jesserockz@users.noreply.github.com>

* Update esphome/components/pid/pid_autotuner.cpp

Co-authored-by: Jesse Hills <3060199+jesserockz@users.noreply.github.com>

* Update esphome/components/pid/pid_autotuner.cpp

Co-authored-by: Jesse Hills <3060199+jesserockz@users.noreply.github.com>

* Update esphome/components/pid/pid_autotuner.cpp

Co-authored-by: Jesse Hills <3060199+jesserockz@users.noreply.github.com>

* Update esphome/components/pid/pid_autotuner.cpp

Co-authored-by: Jesse Hills <3060199+jesserockz@users.noreply.github.com>

---------

Co-authored-by: Jesse Hills <3060199+jesserockz@users.noreply.github.com>
This commit is contained in:
Patrick Collins 2023-02-09 20:37:31 +11:00 committed by Jesse Hills
parent 5dcf1debd7
commit b15a10f905
No known key found for this signature in database
GPG Key ID: BEAAE804EFD8E83A
3 changed files with 32 additions and 16 deletions
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28
esphome/components/pid/pid_autotuner.cpp
View File

@ -1,6 +1,10 @@
#include "pid_autotuner.h"
#include "esphome/core/log.h"
#ifndef M_PI
#define M_PI 3.1415926535897932384626433
#endif
namespace esphome {
namespace pid {
@ -73,7 +77,7 @@ PIDAutotuner::PIDAutotuneResult PIDAutotuner::update(float setpoint, float proce
}
if (!std::isnan(this->setpoint_) && this->setpoint_ != setpoint) {
ESP_LOGW(TAG, "Setpoint changed during autotune! The result will not be accurate!");
ESP_LOGW(TAG, "%s: Setpoint changed during autotune! The result will not be accurate!", this->id_.c_str());
}
this->setpoint_ = setpoint;
@ -87,7 +91,7 @@ PIDAutotuner::PIDAutotuneResult PIDAutotuner::update(float setpoint, float proce
if (!this->frequency_detector_.has_enough_data() || !this->amplitude_detector_.has_enough_data()) {
// not enough data for calculation yet
ESP_LOGV(TAG, " Not enough data yet for aututuner");
ESP_LOGV(TAG, "%s: Not enough data yet for autotuner", this->id_.c_str());
return res;
}
@ -97,12 +101,13 @@ PIDAutotuner::PIDAutotuneResult PIDAutotuner::update(float setpoint, float proce
// The frequency/amplitude is not fully accurate yet, try to wait
// until the fault clears, or terminate after a while anyway
if (zc_symmetrical) {
ESP_LOGVV(TAG, " ZC is not symmetrical");
ESP_LOGVV(TAG, "%s: ZC is not symmetrical", this->id_.c_str());
}
if (amplitude_convergent) {
ESP_LOGVV(TAG, " Amplitude is not convergent");
ESP_LOGVV(TAG, "%s: Amplitude is not convergent", this->id_.c_str());
}
uint32_t phase = this->relay_function_.phase_count;
ESP_LOGVV(TAG, "%s: >", this->id_.c_str());
ESP_LOGVV(TAG, " Phase %u, enough=%u", phase, enough_data_phase_);
if (this->enough_data_phase_ == 0) {
@ -116,7 +121,7 @@ PIDAutotuner::PIDAutotuneResult PIDAutotuner::update(float setpoint, float proce
}
}
ESP_LOGI(TAG, "PID Autotune finished!");
ESP_LOGI(TAG, "%s: PID Autotune finished!", this->id_.c_str());
float osc_ampl = this->amplitude_detector_.get_mean_oscillation_amplitude();
float d = (this->relay_function_.output_positive - this->relay_function_.output_negative) / 2.0f;
@ -131,12 +136,12 @@ PIDAutotuner::PIDAutotuneResult PIDAutotuner::update(float setpoint, float proce
return res;
}
void PIDAutotuner::dump_config() {
ESP_LOGI(TAG, "PID Autotune:");
if (this->state_ == AUTOTUNE_SUCCEEDED) {
ESP_LOGI(TAG, "%s: PID Autotune:", this->id_.c_str());
ESP_LOGI(TAG, " State: Succeeded!");
bool has_issue = false;
if (!this->amplitude_detector_.is_amplitude_convergent()) {
ESP_LOGW(TAG, " Could not reliable determine oscillation amplitude, PID parameters may be inaccurate!");
ESP_LOGW(TAG, " Could not reliably determine oscillation amplitude, PID parameters may be inaccurate!");
ESP_LOGW(TAG, " Please make sure you eliminate all outside influences on the measured temperature.");
has_issue = true;
}
@ -173,10 +178,12 @@ void PIDAutotuner::dump_config() {
print_rule_("Pessen Integral PID", 0.7f, 1.75f, 0.105f);
print_rule_("Some Overshoot PID", 0.333f, 0.667f, 0.111f);
print_rule_("No Overshoot PID", 0.2f, 0.4f, 0.0625f);
ESP_LOGI(TAG, "%s: Autotune completed", this->id_.c_str());
}
if (this->state_ == AUTOTUNE_RUNNING) {
ESP_LOGI(TAG, " Autotune is still running!");
ESP_LOGD(TAG, "%s: PID Autotune:", this->id_.c_str());
ESP_LOGD(TAG, " Autotune is still running!");
ESP_LOGD(TAG, " Status: Trying to reach %.2f °C", setpoint_ - relay_function_.current_target_error());
ESP_LOGD(TAG, " Stats so far:");
ESP_LOGD(TAG, " Phases: %u", relay_function_.phase_count);
@ -221,7 +228,6 @@ float PIDAutotuner::RelayFunction::update(float error) {
float output = state == RELAY_FUNCTION_POSITIVE ? output_positive : output_negative;
if (change) {
this->phase_count++;
ESP_LOGV(TAG, "Autotune: Turning output to %.1f%%", output * 100);
}
return output;
@ -245,10 +251,8 @@ void PIDAutotuner::OscillationFrequencyDetector::update(uint32_t now, float erro
if (had_crossing) {
// Had crossing above hysteresis threshold, record
ESP_LOGV(TAG, "Autotune: Detected Zero-Cross at %u", now);
if (this->last_zerocross != 0) {
uint32_t dt = now - this->last_zerocross;
ESP_LOGV(TAG, " dt: %u", dt);
this->zerocrossing_intervals.push_back(dt);
}
this->last_zerocross = now;
@ -297,13 +301,11 @@ void PIDAutotuner::OscillationAmplitudeDetector::update(float error,
// The positive error peak must have been in previous segment (180° shifted)
// record phase_max
this->phase_maxs.push_back(phase_max);
ESP_LOGV(TAG, "Autotune: Phase Max: %f", phase_max);
} else if (last_relay_state == RelayFunction::RELAY_FUNCTION_NEGATIVE) {
// Transitioned from negative error to positive error.
// The negative error peak must have been in previous segment (180° shifted)
// record phase_min
this->phase_mins.push_back(phase_min);
ESP_LOGV(TAG, "Autotune: Phase Min: %f", phase_min);
}
// reset phase values for next phase
this->phase_min = error;

3
esphome/components/pid/pid_autotuner.h
View File

@ -31,6 +31,8 @@ class PIDAutotuner {
void dump_config();
void set_autotuner_id(std::string id) { this->id_ = std::move(id); }
void set_noiseband(float noiseband) {
relay_function_.noiseband = noiseband;
// ZC detector uses 1/4 the noiseband of relay function (noise suppression)
@ -106,6 +108,7 @@ class PIDAutotuner {
} state_ = AUTOTUNE_RUNNING;
float ku_;
float pu_;
std::string id_;
};
} // namespace pid

17
esphome/components/pid/pid_climate.cpp
View File

@ -130,9 +130,6 @@ void PIDClimate::update_pid_() {
// keep autotuner instance so that subsequent dump_configs will print the long result message.
} else {
value = res.output;
if (mode != climate::CLIMATE_MODE_HEAT_COOL) {
ESP_LOGW(TAG, "For PID autotuner you need to set AUTO (also called heat/cool) mode!");
}
}
}
}
@ -151,10 +148,24 @@ void PIDClimate::start_autotune(std::unique_ptr<PIDAutotuner> &&autotune) {
float min_value = this->supports_cool_() ? -1.0f : 0.0f;
float max_value = this->supports_heat_() ? 1.0f : 0.0f;
this->autotuner_->config(min_value, max_value);
this->autotuner_->set_autotuner_id(this->get_object_id());
ESP_LOGI(TAG,
"%s: Autotune has started. This can take a long time depending on the "
"responsiveness of your system. Your system "
"output will be altered to deliberately oscillate above and below the setpoint multiple times. "
"Until your sensor provides a reading, the autotuner may display \'nan\'",
this->get_object_id().c_str());
this->set_interval("autotune-progress", 10000, [this]() {
if (this->autotuner_ != nullptr && !this->autotuner_->is_finished())
this->autotuner_->dump_config();
});
if (mode != climate::CLIMATE_MODE_HEAT_COOL) {
ESP_LOGW(TAG, "%s: !!! For PID autotuner you need to set AUTO (also called heat/cool) mode!",
this->get_object_id().c_str());
}
}
void PIDClimate::reset_integral_term() { this->controller_.reset_accumulated_integral(); }